Very late reply here. For ...
Published by Conor Kenny
Very late reply here. For me DMF with media of a bio supporting type eg Pumice or Expanded Clay is nearly always better solution than UF/MF .
a) Are there really any large size UF SWRO plants that do not suffer bad biofouling of the RO . DMF with deep biosupport media and dechlorination before DWF should reduce the biofouling on RO to level with far fewer CIP annual actions
b) Claimed longer RO membrane life with UF/MF not reality due to biofouling needing frequent CIP actions. Biofouling causes of lack of RO membrane performance/life always excluded from RO membrane guarantees.
c) Membrane integrity a major problem for several UF/MF plants for seawater RO .
d) DMF tendency now to operate with no acid , and average iron dose of only around 1- 2 ppm. This the chemical saving/sludge treatment saving /Environmental argument is present but not very strong .
e) Gravity DMF needs only about 12-16 filter cells for a 150 MLD RO plant, there will be backwashing only once every 30-50 hours of each train using approx. 5 actuated valves . A UF/MF system will use 20-30 trains each with backwashing occurring every 30-45 mins using 5 actuate valves . UF/MF has to be far more mechanically unreliable.
f) UF/MF valves often have some leakage , thus needs constant dosing of the filtrate with SMBS to prevent oxidation of the RO.
g) Too often the spent chlorine and other chemicals used for CEB/CIP actions of the UF/MF are not neutralised to save cost and discharged to sea (yes neutralisation facilities provided but not used) if there is not effective environmental monitoring .
h) The UF/MF membranes life is very uncertain 3-7 years with many (but not all) of the suppliers. One UF/Mf supplier has a proper demonstrated 10 year life. This is also linked to the membrane integrity issue.
I) The UF/MF modules are often bespoke for the Rack systems of the supplier , this makes them more subject to issues when they become obsolete and also leads to sole source vendor issues, (price exploitation , and issue when they leave the business).
J) DMF plants do not need a building . Yes some designers put them in the building to prevent algae growth, but I believe why bother , let the algae grow on the top surface of the DMF and remove the nutrients needed for biofouling of the RO. The DMF will remove most (not all) of this additional algae any way, better to remove the soluble and fine colloidal nutrients.
k) The UF /MF needs to have effective pressure screen pretreatment . Some say 100 microns to protect against barnacles, other say 50 microns to protect against Mussels. Other are now allowing 150-300 microns , but it is very unclear the effect of fine sand /silt abrasion on the membrane. Perth II desal has published (San Diego 2015) a MF membrane integrity problem caused by very small spinicules .
1 Comment
Dear Conor Kenny,
Good and informative answers are never too late!
Thank you for the precise and elaborate answer.
Best regards,
Duško
Published by Dusko Balenovic, Previous Network Manager at The Water Network